Complete grain workshop for buckwheat processing with capacity of 30 tons/day


Quick Overview

Complete grain workshop for buckwheat processing with capacity of 30 tons/day is designed for producing of unground buckwheat. Complete grain workshop for buckwheat ensures the quality of cereals - not less than GOST requirements, cereal yield - higher than the accepted norms and allows you to confidently meet the demands of today's market. Grain workshop is manufactured by traditional technology, including hydro-thermal processing method of steaming. The proposed technology is significantly enhanced and complemented by a number of innovations of "OLIS" company.

Purpose:

Complete grain workshop for buckwheat processing with capacity of 30 tons/day is designed for producing of unground buckwheat. Complete grain workshop for buckwheat ensures the quality of cereals - not less than GOST requirements, cereal yield - higher than the accepted norms and allows you to confidently meet the demands of today's market. Grain workshop is manufactured by traditional technology, including hydro-thermal processing method of steaming. The proposed technology is significantly enhanced and complemented by a number of innovations of "OLIS" company.

To accommodate the complete grain workshop, a 4-storey building with a height of floors not less than 3 m and each floor area of not less than 160 m2 is needed. In case of absence of a suitable building a bearing metal construction for the placement of the equipment is recommended to be made in the form of the 4 level frame with height of 12 m with the dimensions 9 m x 18 m in plan and to be set on its own foundations.

In the frames of the individual project to the complete grain workshop for buckwheat can bind such communications as:

- a line of grain acceptance from trucks and its pre-cleaning;

- a warehouse placement and storage of the operational reserve of grain from its supply line for processing;

- a weight-packing department with the possibility of packing cereals in bags or in small containers;

- warehouse of bulk storage with husk with supply line to the boiler room and shipment in vehicles.

Complete grain workshop for buckwheat processing operates in automatic mode. Monitoring of complete grain workshop work is provided by the operator from a central control panel.

Nominal capacity, t/day 30
Installed power, kW 138,1
Electricity consumption per ton of processed grain, kW / ton 60,0
Electrical supply:

3-phased alternating current,
380W, 50Hz
Steam consumption, kg/h 750
Steam pressure, mPa 0,5
The main intrashop transport mechanical, pneumatic
The staff, persons 1


Complete work shop for buckwheat processing includes such equipment as:

№ п/п Name of the equipment Quantity, pcs
1 Noria NZ-5, N=13м/п 13
2 Screw conveyer SH-160 8
3 The dispenser weight Norma ТМ 2
4 Grain Separator GORIZONT-K-0,7 1
5 Air separator VS-500 1
6 Grain grader TCO-500 1
7 Destoner OMP-3 1
8 Column magnetic BMPO 5
9 Grain steamer - A9BPB 1
10 Vertical steam dryer VPS-О-3 1
 11 Sifter BM-2.0 1
12 Groats sifter RKO-4 2
13 Peel machine VDSO-400 3
14 Peel machine VDM-200 4
15 Air separator АSО-2,5 5
16 Air separator АSО-0,5 11
17 Paddy machine МSО-1 1
18 Lock feeder ShZ-ALK 3
19 Column magnetic МК-100 6
20 Cyclone 4-BCSh -350 5
21 Cyclone discharger U2-BCR  9
22 Cyclone BCSh-500 1
23 VC-14-46 №2,5 3
24 VC-14-46 №3,15 2
25 VC-14-46 №4 1
26 VVT-3,5 double-row 1
27 VVT-5 4
28 VC-6-28 №6,3 1
29 Compressor 390l/min; 10atm 1
30 Gravity transport lines set
31 Lines of pneumotransport air conduit set
32 Aspirational air conduits set
33 Air conduits of pressed air set
34 Energy supply and automation systems set 

1. The highest yield and quality of cereals in a class of workshops for buckwheat processing.
2. Efficient processing of grain of low conditions without compromising the quality of cereals.
3. The ability to produce buckwheat without the use of hydro-thermal treatment, i.e, "green".
4. Processing of the entire grain stream without processing separately of the grain of small fractions.
5.  Complete work shop work is carried out in an automatic mode.
6. The reliability of the equipment ensures long-term operation of grain workshop.

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