Complete grain workshop for buckwheat processing with capacity of 60 tons/day


Quick Overview

Complete grain workshop for buckwheat processing with capacity of 60 tons/day is designed for producing of unground buckwheat. Complete grain workshop for buckwheat ensures the quality of cereals - not less than GOST requirements, cereal yield - higher than the accepted norms and allows you to confidently meet the demands of today's market. Grain workshop is manufactured by traditional technology, including hydro-thermal processing method of steaming. The proposed technology is significantly enhanced and complemented by a number of innovations of "OLIS" company.

Purpose:

Complete grain workshop for buckwheat processing with capacity of 60 tons/day is designed for producing of unground buckwheat. Complete grain workshop for buckwheat ensures the quality of cereals - not less than GOST requirements, cereal yield - higher than the accepted norms and allows you to confidently meet the demands of today's market. Grain workshop is manufactured by traditional technology, including hydro-thermal processing method of steaming. The proposed technology is significantly enhanced and complemented by a number of innovations of "OLIS" company.

To accommodate the complete grain workshop, a 4-storey building with a height of floors not less than 3 m and each floor area of not less than 216 m2 is needed. In case of absence of a suitable building a bearing metal construction for the placement of the equipment is recommended to be made in the form of the 4 level frame with height of 12 m with the dimensions 12 m x 18 m in plan and to be set on its own foundations. The estimated building height - 15 m.

In the frames of the individual project to the complete grain workshop for buckwheat can bind such communications as:

- a line of grain acceptance from trucks and its pre-cleaning;

- a warehouse placement and storage of the operational reserve of grain from its supply line for processing;

- a weight-packing department with the possibility of packing cereals in bags or in small containers;

- warehouse of bulk storage with husk with supply line to the boiler room and shipment in vehicles.

Complete grain workshop for buckwheat processing operates in automatic mode. Monitoring of complete grain workshop work is provided by the operator from a central control panel.

Nominal capacity, t/day 60
Installed power, kW 183,4
Electricity consumption per ton of processed grain, kW / ton 55,0
Electrical supply:

3-phased alternating current,
380W, 50Hz
Steam consumption, kg/h 750
Steam pressure, mPa 0,5
The main intrashop transport mechanical, pneumatic
The staff, persons 1


Complete work shop for buckwheat processing includes such equipment as:

№ п/п Name of eguipment Quantity, pcs
1 Air separator АSО-5,0 4
2 Air separator АSО-2.5 5
3 Air separator АSО-0,5 8
4 Fan of high pressure VVT-5 2
Destoner OMP-3,0 1
6 Magnetic separator BMPO 11
7 Noria NZ З-5, Н=14 m/p 21
8 Optical sorter OPTIMA-2  
9 Weigher NORMA-ТМ 2
10 Grain steamer  PZ-4,5 1
11 Paddy-machine "VEKTOR" MSO-2х12 1
12 Grain steamer type of  А9-BPB 1
13 Groats sifter RKO-4 4
14 Seeve separator ZSO LUCH-40 2
15 Peel machine VDSO-400 7
16 Peel machine VDM-200 3
17 Vertical steam dryer VPS-О-5 1
18 Grain grader-TCO-700 1
19 Cyclone 4-BCSh-400 6
20 Cyclone discharger U2-БРО 1
21 Screw conveyer SH-160 7
22 Колонка магнитная МК-100 6
23 Питатель шлюзовый Р3-БШП/2 2
24 ВЦ-14-46 №2,5 1
25 ВЦ-14-46 №3,15 2
26 ВЦ-14-46 №4 4
27 ВЦ-14-46 №5 1
28 Компрессор 2,2 м³; 10атм 1
29 Материалопроводы самотёчного транспорта комплект
30 Материалопроводы и воздуховоды пневмотранспорта комплект
31 Аспирационные воздуховоды комплект
32 Воздуховоды сжатого воздуха комплект 
33 Системы энергоснабжения и автоматики комплект

1. The highest yield and quality of cereals in a class of workshops for buckwheat processing.
2. Efficient processing of grain of low conditions without compromising the quality of cereals.
3. The ability to produce buckwheat without the use of hydro-thermal treatment, i.e, "green".
4. Processing of the entire grain stream without processing separately of the grain of small fractions.
5.  Complete work shop work is carried out in an automatic mode.
6. The reliability of the equipment ensures long-term operation of grain workshop.

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