Complete grain manufactory processing oats production capacity of 30 tons/day


Quick Overview

Production of oats with the actual output of the proposed technology is specified on condition of compliance of its quality requirements of GOST 3034.
      Installed capacity of power equipment - 81,00 kW. 
      Number of energy consumed per ton of processed grain - not exceeding 25 kW. 
     Work of grain manufactory provides operators with a central control panel or computer.

Grain manufactory intended for grain oats, oat groats in not crushing

The actual yield of cereals on the proposed technology
oat basal condition GOST 28673 (nature 520 g/l)
Base on the current yield of cereals
industry standards
Oat groats not crushed - 60% Oat groats not crushed -45.5% 


     Production of oats with the actual output of the proposed technology is specified on condition of compliance of its quality requirements of GOST 3034.
     Installed capacity of power equipment - 81,00 kW.
     Number of energy consumed per ton of processed grain - not exceeding 25 kW.
     Work of grain manufactory provides operators with a central control panel or computer.

In order to post grain manufactories fits any storey industrial building with a total height of floors to 12 m and the area in terms of not less than 100 sq.m. In the case of his absence grain manufactory mounted on the metalwork. Typical metal structure is a multilevel framework up to 12m with the size 12h6 in the plan. Featured outer fence - "sandwich panel". Construction of the facilities can be supplemented by a room for the operator, craft lab, etc.
      Advanced grain manufactory can be equipped with lines receiving, storage and accounting of grain bulk storage and dispensing of waste, means accounting of finished goods, a mechanized beat cereals, as well as communications bulk of its storage and transmission line production of cereal.

Composition of grain manufactory:

Name Quantity,
pcs.
Power,
kW
Grain separator "ЛУЧ" ЗСО 1 4,00
Destoner machine SMA (ОМП) 1 0,90
Steaming machine PCA-O (with hopper-stainless steel) 1 2,20
Vertical dryer UPU-O (stainless steel) 1 1,50
Hummeler МВО-1,5 1 5,60 
Delinter МВО-1,5-01 2 11,20
Air separator (aspirator) ASO 8 14,56
Sieving grinding CSC-4 1 3,00
Centrifugal Peeler ШЦО-1 2 11,74
Sifter BM 2 1,10
Paddy-machine "VEKTOR" MCO-3x12 (with frequency converter) 2 6,00
Cyclone assembly UZ-38 (УЦ-38) 1 0,37
Cyclone dust collector  assembly  4-BZS (4-БЦШ) 4 4,40
High-pressure fan ВВТ 3 14,00
Magnetic separator BMPO (БМПО) 2 ---
Gravity wire material kit ---
Dust ducts kit ---
Electrical and Automation in number
of equipment panels and console management
kit ---
Weighing Equipment * --- ---

* Installed custom-made at a number of technological stages for routine monitoring of quantitative indicators of grain manufactories.

1. Наивысшие выход и качество крупы в классе крупозаводов по переработке зерна овса.
2. Эффективная переработка зерна низких крупяных кондиций без снижения качества крупы.
3. Возможность выработки крупы с  применением гидро-термической обработки зерна.
4. Переработка всего потока зерна без доработки отдельно зерна мелких фракций.
5. Работа крупозавода осуществляется в автоматическом режиме.
6. Надежность оборудования обеспечивает бесперебойную и длительную эксплуатацию крупозавода.

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