Complete grain manufactory processing oats cproduction capacity of 60 tons/day


Quick Overview

The actual yield of cereals on the proposed technology is indicated in case of compliance of its quality requirements of GOST 3034.
     Installed capacity of power equipment - 114,00 kW.
     Number of energy consumed per ton of processed grain - not exceeding 25 kW.
    Work of grain manufactory provides operators with a central control panel or computer.

Grain manufactory intended for grain oats, oat groats in not crushing.

The actual yield of cereals on the proposed technology
 oat basal condition of GOST 28673 (nature 520 g/l)
Base yield cereal
on current industry standard
Oat groats are not crushed - 60% Oat groats are not crushed - 45.5%

     
     The actual yield of cereals on the proposed technology is indicated in case of compliance of its quality requirements of GOST 3034.
     Installed capacity of power equipment - 114,00 kW.
     Number of energy consumed per ton of processed grain - not exceeding 25 kW.
     Work of grain manufactory provides operators with a central control panel or computer.

In order to post grain manufactory fits any storey industrial buildings with a total height of floors to 12 m and the area in terms of not less than 200 sq.m. In the case of his absence grain manufactory mounted on the metalwork. Typical metal structure is a multilevel framework up to 12m in size 12x12 in the plan. Featured outer fence - "sandwich panel". Construction of the facilities can be supplemented by a room for the operator, craft lab, etc. 
      Advanced grain manufactory can be equipped with lines receiving, storage and accounting of grain bulk storage and dispensing of waste, means accounting of finished goods, a mechanized beat cereals, as well as communications bulk of its storage and transmission line production of cereal.

Composition of grain manufactory:

 №  Equipment name Quantity,
pcs.
Power,
kW
1 Grain separator "ЛУЧ" ЗСО 1 5,90
2 Destoner machine SMA (ОМП) 1 0,90
3 Steaming machine PCA-O (with hopper-stainless steel) 2 4,40
4 Vertical dryer UPU-O (stainless steel) 2 3,00
5 Hummeler МВО-1,5 2 11,20 
6 Delinter МВО-1,5-01 2 11,20
7 Air separator (aspirator) ASO 10 14,70
8 Sieving grinding CSC-4 2 6,00
9 Centrifugal Peeler ШЦО-1 3 17,61
10 ТScrew conveyor ШТ 3 3,30
11 Paddy-machine "VEKTOR" MCO-3x12 (with frequency converter) 3 9,00
12 Cup elevator НЗ 7 7,70
13 Cyclone dust collector assembly 4-BZS (4-БЦШ) 4 4,40
14 High-pressure fan ВВТ 3 14,00
15 Magnetic separator BMPO (БМПО) 4 ---
16 Gravity wire material kit ---
17 Dust ducts kit ---
18 Electrical and Automation in number
of equipment panels and console management
kit ---
19 Weighing equipment * --- ---

* Installed custom-made at a number of technological stages for routine monitoring of quantitative indicators of grain manufactory.

1. Наивысшие выход и качество крупы в классе крупозаводов по переработке зерна овса.
2. Эффективная переработка зерна низких крупяных кондиций без снижения качества крупы.
3. Возможность выработки крупы с  применением гидро-термической обработки зерна.
4. Переработка всего потока зерна без доработки отдельно зерна мелких фракций.
5. Работа крупозавода осуществляется в автоматическом режиме.
6. Надежность оборудования обеспечивает бесперебойную и длительную эксплуатацию крупозавода.

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