Complete universal groats-shop production capacity of 60 tons/day


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Complete universal groats-shop production capacity of 60 tons/day by processing wheat, barley processing, processing peas, corn processing and processing of millet in the cereal varietal. Grain manufactory enables the production of wheat, the production of barley grits, pearl barley production, the production of corn grains, cereals and pea production of millet.

Complete universal groats-shop production capacity of 60 tons/day by processing wheat, barley processing, processing peas, corn processing and processing of millet in the cereal varietal. Grain manufactory enables the production of wheat, the production of barley grits, pearl barley production, the production of corn grains, cereals and pea production of millet.

 Range, yield and productivity:      

Name cereals Actual
output,
%
Exit on
GOST,
%
Productivity
kg/h
(grains)
Pearl barley, quantity 65-70 45 800-900
Fine-ground barley, 3 numbered 68-73 65 1600-1900
Wheat grain polished, guantity 80-85 63 1600-1900
Crushed wheat grain, 3 numbered 69-73 60 1600-1900
Peas polished whole and split 77-82 77 1600-1900
Peas polished split 77-82 None 16001900
Corn grits*
Corn flour
50-55
12-15
40
12
1600-1900
Millet polished varietal ** 60-65 60 800-900

Exit cereals listed in the compliance of its quality is not below the requirements set by GOST.
Changing the output of cereals in these ranges depends on the quality of the processed grain.
*- In the processing of corn and half-odontoid siliceous varieties grinding condition possible production of small grains for the production of extruded rods;
**- Grade wheat is determined by the class of processed millet.

Installed capacity: 171,0 kW
Power: 3-phase AC, 380 V, 50 Hz
The main indoors transport - pneumatic.
Work of grain manufactory provides operators with a central console.

     In order to post grain manufactories fits any four industrial building with a height of floors at least 3m. In the case of his absence equipment mounted on the metalwork. Typical metal structure is a four-level framework of up to 12m with the size of 8x12 in the plan. Featured outer fence - "sandwich panel". Construction of the facilities can be supplemented by a room for the operator, craft lab, etc. 
      In the framework of individual projects, to the production casing grain manufactories can bind the following communications: 
Line with the acceptance of grain transport and pre-cleaning.
Warehouse-distribution and storage of operational stocks of grain and feed it into recycling.
-Department with the possibility of beat, both in bags and in small containers.
-Bulk storage husk and Meal with a line of holiday in vehicles.

Composition of grain manufactory for offices, lines, machines and parts

Equipment name Quantity,
pcs.
Power,
kW
1 Cup elevator НЗ 9 11,80
2 Scraping conveyor TCO 2 4,40
3 Screw conveyor ШТ 4 4,40
4 Hopper scales of Norma-TM 6 0,36
5 Grain separator "ЛУЧ" ЗСО (without pneumatic separator) 2 1,50
6 Air separator (aspirator) ASO 5 9,35
7 Destoner machine SMA (ОМП) 1 0,90
8 Destoner machine SMA (ОМП) 13 ---
9 Peel machine VDSO 1 11,25
10 Screw conveyors grinder 2 44,00
11 Choppers DKM 3 16,50
12 Machine for splitting peas MRG 2 15,00
13 Pneumo-sorting table СПС 1 1,10
14 Cyclone discharger U2-BZR (У2-БЦР) 9 3,33
15 Sieving grinding CSC-4 1 3,00
16 Cyclone dust collector 4-BZS (4-БЦШ) 4 1,48
17 Cyclone UZ-38 (УЦ-38) 1 0,37
18 Fan 4 41,00
19 Sifter BM 1 0,70

1. Наивысшие выход и качество крупы в классе универсальных крупозаводов.
2. Низкие затраты энергии на переработку сырья.
3. Возможность быстрой настройки в случае изменения вида перерабатываемого зерна или вида перерабатываемой крупы.
4. Расширенная комплектация крупозавода позволяет вести учет сырья в автоматическом режиме, промышленно перерабатывать зерно и проводить обогащение крупы, а также при необходимости получать только горох колотый.
5. Работа крупозавода осуществляется в автоматическом режиме.
6. Надежность оборудования обеспечивает бесперебойную и длительную эксплуатацию крупозавода.

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