Mill high-quality grinding wheat productivity of 30 tons/day


Quick Overview

At the mill by processing is carrying out wheat into flour varietal. Basic output of flour during processing according to the below configuration mills (corn basis of the Conditions).

At the mill by processing is carrying out wheat into flour varietal. Basic output of flour during processing according to the below configuration mills (corn basis of the Conditions).

Base yield of flour, depending on the type of grinding implemented: *
- Monocultivar grind exit flour 72%;
- Two-sort grind exit flour 65%, 8% of first grade;
- Three-sort grind exit flour 60%, first grade flour 10%; flour Class II 6%;
- Two-sort and grinding plant with a better selection of flour in quantities up to 60%.
 *- Exit flour listed in providing the next whites it: EXTRA - not less 60 units., First grade - not less than 43 units., Second grade - not less than 21 units.

The installed capacity of power equipment - 141.83 kW;
     Amount of electricity consumed per tonne of processed grains - no more than 70 kW;
     The work of the mill is provided with an operator central control.

Technological scheme of the mill, developed under the provision of flour at the interregional level, bakeries, confectioneries, pasta production, and has the following features:
- The quality and stability of the gluten in the flour provided by the possibility of a two-and three-grinding parties;
- Consistent quality meals in the cold season is ensured by the preheater grain;
- Intensive training methods allow efficient processing of grain flour any Conditions by without sacrificing product quality;
- Possibility of selection of flour improved first-class - required for the manufacture of macaroni and confectionery products;
- Provides the ability to quickly change the type of meal and flour out of sortsEstimated AEC solution.

Bearing metal is supposed to perform as a four-frame height of 9 m with dimensions 8 x 12 in plan and install their own foundations. The outer fence (eg, "sandwich panel"), you can arrange for a metal carrier equipment and steel structures and on the bases, respectively, independent of the load-bearing steel equipment. The estimated height of the building - up to 12m. Construction of the facilities can be supplemented with a room for the operator, craft laboratory, warehouse, etc.;

Name of equipment 
Quantity, unit
Power, kW
1. Line acceptance of grain, grinding the formation of parties 
and the filing of grain processing.
Noria 1 2,2
Libra type DN-50
1
 1,1
Hopper for raw grain 
3
 ---
gate valve
3
 ---
weigher of grain
3
 1,11
conveyer screw
2
 1,1
Gravity material wire
kit
 ---
total:
 5,51
2. Department of preparing grain for milling.
Noria HM-5
5
3,75 
Strainer air separator type SHS-3
1
0,75 
Magnetic drum U1-BMM
2
--- 
Grain Peeling Machine with Flail rotor abrasion-MAO-3
1
5,5 
grain heater PZ-1, 0
1
0,37 
Screw-humidifier
1
2,2 
dryer hopper E = 30 cub meters
2
--- 
Grain output device
2
--- 
Operative bunker E = 2kub.m
1
--- 
gate valve
2
--- 
Debrander "Cascade-1.6"
1
22 
Screw Conveyor P3-BCS-160, 3 m / n
3
2,25 
Aspiration column AKM-2, 5
1
 ---
Special bunker
1
 ---
 dosing valve
1
 ---
Fan Q = 3 cub. meters / hour, N = 2500Pa
2
 6,0
Cyclone 2UTS-650 in the collection
2
 1,1
Gravity material wire
kit
 ---
suction duct
kit
 ---
total:  
 43,92
3. Grinding department. 
Roller machine type A1-BZN, 1000mm
 2
 47.5
Entoleytor "Simpaktor" ESM-1, 5
 3
 16.5
Sieving, OWS-4 x 17.6
 1
 3,0
Grinding machine MBM-0.5
 1
 3,0
Magnetic drum U1-BMM
 3
 ---
Fan Q = 4,5 cub. meters / hour, N = 8000Pa
 1
 18,0
Cyclone 2h3UTs-600 in the collection
 1
 1,1
Air receiver  "Tee"
 8
 ---
Pneumatic material wire
kit
 ---
suction duct
kit
 ---
Gravity material wire
kit
 ---
Screw Conveyor P3-BCS-160, 6 m / n
 3
 3,3
Divider for flour
 5
 ---
changeover valve
 5
 ---
Bunker g / n, E = 1.5 cub. meters
 4
 ---
Weighted slaughter machine type MDF-50-B
 2
1,3 
total: 
92,4
4. Additional components and parts. 
The electrical part and Automation
kit
 ---
  total:  
 ---
In total:
141,83
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