Mill high-quality grinding wheat productivity of 60 tons/day


Quick Overview

At the mill by processing is carrying out wheat into flour varietal. Basic output of flour during processing according to the below configuration mills (corn basis of the Conditions).

        Base yield of flour, depending on the type of grinding implemented: *
- Monocultivar grind exit flour 72%;
- Two-sort grind exit flour 65%, 8% of first grade;
- Three-sort grind exit flour 60%, first grade flour 10%; flour Class II 6%;
- Two-sort and grinding plant with a better selection of flour in quantities up to 60%.
*- Exit flour listed in providing the next whites it: EXTRA - not less 60ed., First grade - not less than 43 units., Second grade - not less than 21 units.

      Installed capacity of power equipment - 260 kW.
      Number of energy consumed per ton of processed grain - not exceeding 70 kW.
      The work of the mill is provided by the operator with central control panel.

     Technological scheme of the mill, developed under the provision of flour at the interregional level, bakeries, pastry, pasta production and has the following features:
- Quality and stability of the gluten in the flour milling ensured the possibility of cooling rolls;
- Consistent quality grinding in the cold season ensured by heater grain;
- Intensive training methods allow efficient processing of grain flour any conditions being without compromising the quality of products;
- Provides for the possibility of selection semolina;
- Provides for the possibility of improved screening flour-class - required for the production of pasta, cakes and confectionery;
- Provides the ability to quickly change the type of milling and flour yield grade;

      To place the production building of the mill fit any four-story industrial building with a height of floors not less than 3m. In his absence mill is mounted on the metalwork. Typical metal structure is a four-level framework of up to 12m with the size 12h15 in the plan. Featured outer fence - "sandwich panel". Construction of the facilities can be supplemented by a room for the operator, craft lab, etc. 
     In the framework of individual projects, to the industrial building can bind the following communications:
     Lines acceptance of grain from cars and pre-cleaning.
     Warehouse distribution and storage of operational stocks of grain with a line forming grinding parties and filing them for grinding.
     Department with the ability of beat, both in bags and in small containers.
     Bulk storage of bran with the line release in motor vehicles.
     Bulk storage of flour with a line of holiday in vehicles.

The composition of the mill to offices, lines, machines and parts. 

Equipment name
Quantity, pcs.
Power,kW
1. Branch of preparation of grain to grind.
Airscreen   separator SHS-3              
1
0,74
Magnetic drum U1-BMM
2
---
Stone sampler type P3-TUC
1
0,30
Hulling machine with abrasive scourge rotor MAO-3
1
5,50
Debrander "Cascade-1.6"
2
44,0
Aspiration column AK-300
1
---
Heater grain PZ-3, 0
1
20,55
Bunker, E = 50 cub
1
---
Hopper feeder, E = 0,7 m³
1
---
Screw Conveyor SHTG-5
4
4,40
Noria SC-5, 10m
4
4,40
Fan VVT-6, 3
1
11,00
Filter bag RTSIE 31,2-48 additional communications and parts
1
0,37
Sliding shutters, helical
3
---
Drift wire material
kit
---
Dust Ducts
kit
---
Water Dispenser
3
---
 
 
Total: 91,26
2. Grinding department.
Roller machine type A1-BZN, 1000
4
96,00
Sieving RMR-4
3
9,00
The blowing sieve machine, A1-BSO
1
1,10
Grinding Machine MBM-0,5
1
3,00
Magnetic drum U1-BMM
3
---
Fan VVT-7
2
44,00
Filter bag RTSIE 23,4-36 additional communications and parts
2
 0,74
Filter bag RTSIE 23,4-36 additional communications and parts
12
3,33
Pneumo receiver type "Tee"
14
---
Pneumotransport wire material
kit
---
Dust Ducts
kit
---
Gravity wire material
kit
---
Screw Conveyor SHTG-5
6
6,60
Flour divider
5
---
Flap valve
5
---
 
 
Total: 163,77
3. Additional components and parts.
Electrical and automation including equipment
Switchboard and control panel
kit
---
Water Supply Communications
kit
1,50
Weighing Equipment *  
 
---
 
 
Total:1,50
                                                     Total mill: 256.56 kW

   * - Set by individual order on a number of technological stages for operational control of quantitative indicators of the mill. 

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